A well-maintained cooling tower is essential for consistent injection molding. Neglected towers cause mold temperature fluctuation and lengthen cycle times.

Weekly Checks:
- Inspect water level - top off as needed
- Check chemical treatment (pH should be 7.0-8.5)
- Remove debris from basin and strainers
- Listen for unusual pump noise (cavitation indicator)

Monthly Checks:
- Clean spray nozzles - clogged nozzles reduce cooling by 40%
- Inspect fan belts for tension and wear
- Test water flow rate at mold supply lines
- Check basin for algae growth - treat with biocide if present

Seasonal Maintenance:
- Drain and clean entire system every 6 months
- Replace filter media annually
- Inspect and repair insulation on pipes
- Calibrate temperature controllers

Pro Tip: Install a flow meter at each mold station. A 15% flow reduction often indicates blockage before it affects production.

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